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This blog covers numerous topics on industrial automation such as operations & management, continuous & batch processing, connectivity, manufacturing & machine control, and Industry 4.0.

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The Benefits of Lifelong Learning for an Industrial Automation Career

 

The following tip is from the ISA book by Greg McMillan and Hunter Vegas titled 101 Tips for a Successful Automation Career, inspired by the ISA Mentor Program. This is Tip #1, and was written by Hunter.

 

We thought this tip was the perfect place to start a book like this. If we had to choose one trait above all others that places an engineer on the path to success, it would be a constant quest for knowledge. We have each spent our lifetimes in pursuit of this goal and as our careers slowly fade toward retirement, we decided to pass some of our hard-fought lessons on to the next generation. Hopefully, the next group of engineers will have the wisdom to learn the easy way rather than blundering their way up the learning curve as we have!

 

We are an interesting pair. While Greg has a lot of plant experience, he tends to concentrate more on process and dynamic principles and technology. I, too, has spent a great deal of time in plants but has been doing project execution and management his entire career. Our life experiences are very different, yet complementary, and somewhere along the way we decided we should write a book together. This is Greg’s umpteenth book – and my first, and as you can see our writing styles are quite different. The first half of the book is written by me and the second half by Greg. My tips tend to be shorter and a little lighter technically. Greg’s tips tend to be more involved but provide some fantastic information. Between the two of us, we hope you will learn a great deal of our hard won knowledge by the end of these pages. All we ask in return is that you take the time to share your knowledge with the NEXT generation behind you.

And without further ado let us begin…

Concept: Knowledge is power and you should never stop learning. Seek to know and understand everything. The most valuable automation professionals know hundreds of processes, are well versed in electrical, mechanical, and chemical engineering, and have a breadth of knowledge in multiple industries. If an engineer is not learning something new every day, he or she is falling behind.

Details: This general concept will apply throughout this book. Whenever an engineer is faced with a new process or industry, they should become a sponge. Listen and listen some more and stop listening only to ask more questions. Always ask “why”…even if you are embarrassed and think everyone else in the room understands but you. (Most of the people in the room probably do not understand either!) Constantly read technical publications, attend ISA conferences and other training seminars, and listen to your colleagues.

 

Watch-Outs: Evaluate your source of knowledge carefully. A person who truly understands a subject will not mind explaining the topic in a different way until you understand it. A person who is pretending to know will tend to be dismissive and get angry. Also beware of technical articles that have a sales and/or marketing spin to them (see Tip #2).

Exceptions: None.

Insight: Some of the most useful information comes from the operations personnel who work in the plant every day. They may not fully understand the technical details of their process, but their wealth of knowledge of the day-to-day issues and dynamics of the plant can be invaluable to you. Building a strong relationship with the operators should be a top priority. If you watch their backs, they will watch yours.

Rule of Thumb: The more knowledge an industrial engineer masters, the more valuable he or she becomes. Seek to know everything and never stop. Even the most knowledgeable engineer in a particular field continues to study and learn.

 

About the Author
Gregory K. McMillan, CAP, is a retired Senior Fellow from Solutia/Monsanto where he worked in engineering technology on process control improvement. Greg was also an affiliate professor for Washington University in Saint Louis. Greg is an ISA Fellow and received the ISA Kermit Fischer Environmental Award for pH control in 1991, the Control magazine Engineer of the Year award for the process industry in 1994, was inducted into the Control magazine Process Automation Hall of Fame in 2001, was honored by InTech magazine in 2003 as one of the most influential innovators in automation, and received the ISA Life Achievement Award in 2010. Greg is the author of numerous books on process control, including Advances in Reactor Measurement and Control and Essentials of Modern Measurements and Final Elements in the Process Industry. Greg has been the monthly "Control Talk" columnist for Control magazine since 2002. Presently, Greg is a part time modeling and control consultant in Technology for Process Simulation for Emerson Automation Solutions specializing in the use of the virtual plant for exploring new opportunities. He spends most of his time writing, teaching and leading the ISA Mentor Program he founded in 2011.

 

Connect with Greg
LinkedIn

 

Hunter Vegas, P.E., holds a B.S.E.E. degree from Tulane University and an M.B.A. from Wake Forest University. His job titles have included instrument engineer, production engineer, instrumentation group leader, principal automation engineer, and unit production manager. In 2001, he joined Avid Solutions, Inc., as an engineering manager and lead project engineer, where he works today. Hunter has executed nearly 2,000 instrumentation and control projects over his career, with budgets ranging from a few thousand to millions of dollars. He is proficient in field instrumentation sizing and selection, safety interlock design, electrical design, advanced control strategy, and numerous control system hardware and software platforms.

 

Connect with Hunter
LinkedIn

 

Greg McMillan
Greg McMillan
Greg McMillan has more than 50 years of experience in industrial process automation, with an emphasis on the synergy of dynamic modeling and process control. He retired as a Senior Fellow from Solutia and a senior principal software engineer from Emerson Process Systems and Solutions. He was also an adjunct professor in the Washington University Saint Louis Chemical Engineering department from 2001 to 2004. Greg is the author of numerous ISA books and columns on process control, and he has been the monthly Control Talk columnist for Control magazine since 2002. He is the leader of the monthly ISA “Ask the Automation Pros” Q&A posts that began as a series of Mentor Program Q&A posts in 2014. He started and guided the ISA Standards and Practices committee on ISA-TR5.9-2023, PID Algorithms and Performance Technical Report, and he wrote “Annex A - Valve Response and Control Loop Performance, Sources, Consequences, Fixes, and Specifications” in ISA-TR75.25.02-2000 (R2023), Control Valve Response Measurement from Step Inputs. Greg’s achievements include the ISA Kermit Fischer Environmental Award for pH control in 1991, appointment to ISA Fellow in 1991, the Control magazine Engineer of the Year Award for the Process Industry in 1994, induction into the Control magazine Process Automation Hall of Fame in 2001, selection as one of InTech magazine’s 50 Most Influential Innovators in 2003, several ISA Raymond D. Molloy awards for bestselling books of the year, the ISA Life Achievement Award in 2010, the ISA Mentoring Excellence award in 2020, and the ISA Standards Achievement Award in 2023. He has a BS in engineering physics from Kansas University and an MS in control theory from Missouri University of Science and Technology, both with emphasis on industrial processes.

Books:

Advances in Reactor Measurement and Control
Good Tuning: A Pocket Guide, Fourth Edition
New Directions in Bioprocess Modeling and Control: Maximizing Process Analytical Technology Benefits, Second Edition
Essentials of Modern Measurements and Final Elements in the Process Industry: A Guide to Design, Configuration, Installation, and Maintenance
101 Tips for a Successful Automation Career
Advanced pH Measurement and Control: Digital Twin Synergy and Advances in Technology, Fourth Edition
The Funnier Side of Retirement for Engineers and People of the Technical Persuasion
The Life and Times of an Automation Professional - An Illustrated Guide
Advanced Temperature Measurement and Control, Second Edition
Models Unleashed: Virtual Plant and Model Predictive Control Applications

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