ISA Interchange

Welcome to the official blog of the International Society of Automation (ISA).

This blog covers numerous topics on industrial automation such as operations & management, continuous & batch processing, connectivity, manufacturing & machine control, and Industry 4.0.

The material and information contained on this website is for general information purposes only. ISA blog posts may be authored by ISA staff and guest authors from the automation community. Views and opinions expressed by a guest author are solely their own, and do not necessarily represent those of ISA. Posts made by guest authors have been subject to peer review.

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Have You Had a Good Automation Industry Laugh Today?

Humor can provide insights by opening the mind to the strange but true aspects of ourselves and our profession. Successful humor can cause a smile before the participant realizes the full nature of the situation. The humor in my books tends not to be slapstick in your face humor but more cerebral in nature. Hopefully the ideas bounce around in our brains finding many avenues to make us smile and relax. I express my humor most concisely in Top 10 lists over the last 30 years. Here are some of my favorites in terms of gifts with the extended view that a distributed control system (DCS) can be a gift.

keys saying lol on keyboard key

 

Top 10 Reasons Why an Automation Engineer Makes a Great Spouse or at Least a Wedding Gift

(10) Reliable from day one
(9) Always on the job
(8) Low maintenance (minimal grooming, clothing, & entertainment costs)
(7) Many programmable features
(6) Stable
(5) Short settling time
(4) No frills or extraneous features
(3) Relies on feedback
(2) Good response to commands and amenable to real time optimization
(1) Readily tuned

Top 10 Reasons I Use a Virtual Plant to Optimize a DCS

(10) You can’t freeze, restore, and replay an actual plant
(9) Imagination rather than culture is limitation
(8) No waiting on lab analysis
(7) No raw materials
(6) No waste
(5) Virtual instead of actual problems
(4) Bioreactor batches done in 14 min instead of 14 days
(3) Plant can be operated on a tropical beach
(2) I don’t have $100,000K for an actual plant
(1) Actual plant doesn’t fit in my briefcase

Top 10 Reasons for a BBQ DCS

(10) Automated recipes
(9) Predicted BBQ times
(8) Five-course meal no problem
(7) Don't have to watch cooking shows
(6) So much feedforward control you eat before you are hungry
(5) Process control comes home
(4) Children want to become automation engineers
(3) Spouse finally appreciates your expertise
(2) Griller not grilled
(1) More time to drink beer

 

For a more comprehensive taste of Greg McMillan's humor, check out his ISA books: How to Become an Instrument Engineer, Part 1.523, Dispersing Heat Through Conviction, Logical Thoughts at 4:00 AM, The Life and Times of an Automation Professional – An Illustrated Guide, and The Funnier Side of Retirement for Engineers and People of the Technical Persuasion. Also at the end of each of Greg's Control Talk Column is a Top Ten List.

 

Top 10 Things A DCS Consultant Shouldn't Say When Entering a Control Room

(10) Does this hard hat protect me against the school of hard knocks?
(9) At the last plant I was in we always did it this way.
(8) I added alarms to each loop.
(7) Does that flare out there always shoot up that high?
(6) Ooooh! Did you mean to do that?
(5) Can't somebody do something about all those alarms?
(4) We just downloaded the version released yesterday.
(3) Here, I will show you how to operate this plant.
(2) Are you ready to put all your loops in Remote Cascade?
(1) We want a "lights out" plant!

Top 10 Apps as Gifts from Spouse to Automation Engineer

(10) Translate common speech to engineer talk
(9) Translate engineer talk to common speech
(8) Explain automation without causing glazed eyes
(7) Guide for grooming
(6) Guide for clothing
(5) Learn to be as funny as “Big Bang” characters
(4) Chill out
(3) Enjoy mindless fun
(2) Forget about logic for a moment
(1) Anticipate and understand needs of spouse

 

Greg McMillan
Greg McMillan
Greg McMillan has more than 50 years of experience in industrial process automation, with an emphasis on the synergy of dynamic modeling and process control. He retired as a Senior Fellow from Solutia and a senior principal software engineer from Emerson Process Systems and Solutions. He was also an adjunct professor in the Washington University Saint Louis Chemical Engineering department from 2001 to 2004. Greg is the author of numerous ISA books and columns on process control, and he has been the monthly Control Talk columnist for Control magazine since 2002. He is the leader of the monthly ISA “Ask the Automation Pros” Q&A posts that began as a series of Mentor Program Q&A posts in 2014. He started and guided the ISA Standards and Practices committee on ISA-TR5.9-2023, PID Algorithms and Performance Technical Report, and he wrote “Annex A - Valve Response and Control Loop Performance, Sources, Consequences, Fixes, and Specifications” in ISA-TR75.25.02-2000 (R2023), Control Valve Response Measurement from Step Inputs. Greg’s achievements include the ISA Kermit Fischer Environmental Award for pH control in 1991, appointment to ISA Fellow in 1991, the Control magazine Engineer of the Year Award for the Process Industry in 1994, induction into the Control magazine Process Automation Hall of Fame in 2001, selection as one of InTech magazine’s 50 Most Influential Innovators in 2003, several ISA Raymond D. Molloy awards for bestselling books of the year, the ISA Life Achievement Award in 2010, the ISA Mentoring Excellence award in 2020, and the ISA Standards Achievement Award in 2023. He has a BS in engineering physics from Kansas University and an MS in control theory from Missouri University of Science and Technology, both with emphasis on industrial processes.

Books:

Advances in Reactor Measurement and Control
Good Tuning: A Pocket Guide, Fourth Edition
New Directions in Bioprocess Modeling and Control: Maximizing Process Analytical Technology Benefits, Second Edition
Essentials of Modern Measurements and Final Elements in the Process Industry: A Guide to Design, Configuration, Installation, and Maintenance
101 Tips for a Successful Automation Career
Advanced pH Measurement and Control: Digital Twin Synergy and Advances in Technology, Fourth Edition
The Funnier Side of Retirement for Engineers and People of the Technical Persuasion
The Life and Times of an Automation Professional - An Illustrated Guide
Advanced Temperature Measurement and Control, Second Edition
Models Unleashed: Virtual Plant and Model Predictive Control Applications

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